Design And Construction Of A Halogen Lamp Saver For Bikes

Electrical Electronics Engineering

The design and construction of a halogen lamp saver for bikes involves the development of a robust electronic circuit capable of regulating voltage fluctuations to protect the halogen lamp from damage and extend its lifespan. This device, integrated into the bike’s electrical system, employs components such as voltage regulators, capacitors, and resistors to stabilize the voltage supplied to the halogen lamp, mitigating the impact of power surges and fluctuations. By incorporating a durable casing and waterproofing measures, the halogen lamp saver ensures reliable performance even in adverse weather conditions, enhancing safety for riders. Additionally, the design prioritizes energy efficiency to minimize power consumption, thereby optimizing the bike’s battery life. This innovative solution addresses the pressing need for reliable lighting systems in biking environments, promoting both rider safety and sustainability.

ABSTRACT

Halogen lamps are prone to burn-out owing to their low cold current. The rapid heating inside the lamp melts the thin filament and cuts the lamp life short. The circuit described here enhances the life of the halogen lamp by allowing soft turn-on of the lamp.

When switch S1 is pressed, capacitor C1 charges via resistors R1 and R2, causing MOSFET T1 to conduct. It acts like a normal switch as long as the load (bulb B1) does not draw too much current. Resistor R4 limits the current through the load and also monitors the current flowing through MOSFET T1. The voltage drop across resistor R4 increases as the current through MOSFET T1 increases.

TABLE OF CONTENTS

TITLE PAGE

APPROVAL PAGE

DEDICATION

ACKNOWLEDGEMENT

ABSTRACT

TABLE OF CONTENT

CHAPTER ONE

1.0 INTRODUCTION

1.1      BACKGROUND OF THE PROJECT
1.2      AIM OF THE PROJECT
1.3      OBJECTIVE OF THE PROJECT
1.4      SIGNIFICANCE OF THE PROJECT
1.5      PURPOSE OF THE PROJECT
1.6      APPLICATION OF THE PROJECT
1.7      ADVANTAGES OF THE PROJECT
1.8      PROBLEM/LIMITATION OF THE PROJECT
1.9      PROJECT ORGANISATION

CHAPTER TWO

2.0 LITERATURE REVIEW

2.1 REVIEW OF RELATED STUDIES

2.2 REVIEW OF RELATED TERMS

CHAPTER THREE

3.0 CONSTRUCTION METHODOLOGY

3.1 SYSTEM CIRCUIT DIAGRAM

3.2 SYSTEM OPERATION

3.3 CIRCUIT DESCRIPTION

3.4 SYSTEM CIRCUIT DIAGRAM

3.5 CIRCUIT OPERATION

3.6 IMPORTANCE AND FUNCTION OF THE MAJOR COMPONENTS USED IN THIS CIRCUIT

3.7 POWER SUPPLY UNIT

CHAPTER FOUR

RESULT ANALYSIS

4.0 CONSTRUCTION PROCEDURE AND TESTING

4.1 CASING AND PACKAGING

4.2 ASSEMBLING OF SECTIONS

4.3 TESTING

4.4.1 PRE-IMPLEMENTATION TESTING

4.4.2 POST-IMPLEMENTATION TESTING

4.5 RESULT

4.6 COST ANALYSIS

4.7 PROBLEM ENCOUNTERED

CHAPTER FIVE

5.1 CONCLUSION

5.2 RECOMMENDATION

5.3 REFERENCES

If the voltage at R4 reaches 0.65V, transistor T2 conducts and MOSFET T1 stops conducting. As a result, the lamp stops glowing. Capacitor C1 will hold charge when S1 is switched off. The discharge path for that residual charge is through diode D1 and resistor R5. So the soft turn-on functions correctly any time the bulb is turned on.

Assemble the circuit on a general-purpose PCB and enclose in a small plastic box. Use a heat-sink for mounting the MOSFET in order to dissipate the heat. Current-limiting resistor R4 protects the battery in case the output is short-circuited or the lamp draws more current than specified. Connect the bulb through two external wires having high-current-rating gauge.