Construction Of A Steel Cupboard

6 Chapters
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41 Pages
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5,319 Words

The construction of a steel cupboard involves the meticulous assembly of robust metal components to create a durable storage solution. This process encompasses the precise fabrication of steel sheets and the adept welding of joints, ensuring structural integrity and longevity. Craftsmanship in this context entails the skillful manipulation of steel to form the various components, such as panels, shelves, and doors, with an emphasis on precision to guarantee a seamless fit. The incorporation of advanced manufacturing techniques, including laser cutting and precision bending, further enhances the quality of the final product. The steel cupboard’s design intricacies revolve around optimizing storage space, security features, and aesthetic appeal. Attention to detail during the construction phase is imperative to deliver a steel cupboard that not only meets functional requirements but also exhibits an elegant and robust design, blending utility with craftsmanship.

ABSTRACT

The aim of this project was to construct a steel cupboard in order to help us acquire the knowledge of fabrication of a modern cupboard and the essence of it. Also to enable us (the students of chemical Engineering) to know how to construct as future engineers.
The construction of steel cupboard was done using a square pipe of 1.5mm thickness and the mild steel having a thickness of 1.5mm. it was mark out cut, welded, filled and painted. The cupboard has length and height of 1150mm and 1160mm and dept 400mm. A grade of 12 electrode was used for the welding process.
The material used was locally sourced and selected to suit the desired purpose. Mild steel was used due to it’s cost and it’s corrosion free nature. No problem was encounter as regard the construction work. As a result of the quality of the material and it’s properties, a guarantee of ten years is given to the construction work. Advantage of steel cupboard as in preserving and securing of laboratory chemicals and equipment, keeping of document in offices out ways it’s disadvantage. The cost of production of the steel cupboard was fifteen thousand naira.

TABLE OF CONTENT

TITLE PAGE
ACKNOWLEDGEMENT
DEDICATION
ABSTRACT
TABLE OF CONTENT

CHAPTER ONE
INTRODUCTION

CHAPTER TWO
LITERATURE REVIEW
HISTORY OF CUPBOARD
KINDS OF CUPBOARD

CHAPTER THREE
MATERIAL CONSTRUCTION

CHAPTER FOUR
CONSTRUCTION PROCEDURE

CHAPTER FIVE
PRODUCTION COST
EXPENDITURE SUMMARY

CHAPTER SIX
DISCUSSION/CONCLUSION
RECOMMENDATION
REFERENCES

 

CHAPTER ONE

INTRODUCTION
A Cupboard is a set of shelves with doors, either built into a room, offices or industries as a fixed or separate piece of furniture used for dishes, provisions, clothing, book shelves etc. the one in which clothes are hung is called hangers. These cupboard used in the libraries and offices for packing book are called book shelves. In the industries, material are stored in cupboard refer to as facility for storage.
The material selection for the construction of any cupboard strongly depends on the properties and purpose the cupboard will serve. Generally, considering all the materials and non-metals have their individual merits. But point to comparison between them will definitely show that in general materials have a lot of advantages over metals.
For example, while many type of metals are suitable for high temperature operation, non steel such as wood and glass are suitable for lower and limited range of temperature. Metals posses a wider range of chemical stability than non-metals, so it can be said that the obvious advantage of first cost cheapness of non-metallic materials is counseled by other disadvantages of non-0metals, the most glarily of which is the that of narrow applicability. When considering the cost also, the first cost material is even not taken as sufficient indication or which to base the selection of construction materials. The following cost factors among others must be considered. Fabrication cost, installation costs, maintenance costs and cost of replacement. These cost must be considered in the material selection for construction.
Cupboard derive it name and purpose sometimes from the material of construction and also the shape it takes. Since cupboard built in homes of woods, usually used for hanging clothes, serve the purpose of protecting clothes for dust and other things and so on, they are called hangers. In the offices, books are arranged in a chronological order, files are also arranged inside cupboard for the necessary documents of the institution. Such cupboard are normally refers to as book shelves. This is usually made of metals. Cupboards used for domestic purposes such as keeping of dishes and provisions are usually of wood, and in this case, there is no observation of the operation involved in the construction of metal cupboard. This is because of the soft nature in the curly off of the excess of the wood during construction. Instead the use of welding, nail is used in the arrangement of different part of cupboard. Another major different better those cupboard made of wood and those made of metal is that wooden cupboard cannot protect the inside in the presence of fire outbreak without getting burnt. But the metal cupboard can protect the things inside it in the presence of fire.
There are several types of metals that can be used for construction. Metals for construction include: Gold, Silver, Bronze and Aluminum, Iron, and steel. There are usually about three types of steel as it constitute the widest use metal. These types include low carbon steel that has about 0.3% carbon, medium carbon steel, that about 0.3% – 0.7% carbon, and high carbon steel that contain 0.7% to 1.7% carbon.
Steel are used in the construction of metal cupboard, because it is soft to cutting, bending and several operations applied to the metal during construction. The galvanized type of steel has a nature of stainless steel and so does not support rust. Because of this, it is not painted after using it for construction. In the fabrication of sheet of metals, several types of guage are produced. They include Guage 23, guage 20, 18,16, 20, then guage 18, gauge 16, gauge 14 and gauge 12 and 10, 20 has the least thickness, will gauge 10 has the highest thickness. Gauge 18 and gauge 16 are the best type for construction of metal cupboards.

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Construction Of A Steel Cupboard:

Constructing a steel cupboard or cabinet involves several steps and requires a variety of tools and materials. Steel cupboards are durable and commonly used for storage in homes, offices, and industrial settings. Here’s a general guide on how to construct a basic steel cupboard:

Materials and Tools:

Steel sheets (for the cupboard body and shelves)
Steel angle or square tubing (for the frame)
Welding machine or screws and a screwdriver
Measuring tape
Level
Hacksaw or angle grinder (for cutting steel)
Clamps
Drill and metal drill bits (if using screws)
Safety equipment (gloves, welding mask, safety glasses, etc.)

Steps:

Design and Planning:
Determine the size and dimensions of your cupboard. Consider the items you want to store and plan the number of shelves accordingly.
Create a design sketch or blueprint that includes measurements and the overall layout.

Cutting and Preparing the Steel:
Measure and mark the steel sheets and angle/square tubing according to your design.
Use a hacksaw or angle grinder to cut the steel pieces. Ensure that the cuts are straight and clean.

Assemble the Frame:
If using angle/square tubing, weld the pieces together to create the frame of the cupboard. Ensure the frame is square and level.
Alternatively, if you’re using screws, drill holes in the steel pieces and attach them together with bolts or self-tapping screws.

Attach the Steel Sheets:
Attach the steel sheets to the frame to form the sides, top, and back of the cupboard. Weld or screw them into place.
Leave an opening for the cupboard door(s) if applicable.

Install Shelves:
Measure and mark the desired height for your shelves inside the cupboard.
Attach brackets or shelf supports to the sides of the cupboard frame.
Place the steel sheets cut to size on top of the supports to create shelves.

Doors and Hardware:
If your design includes doors, create them using additional steel sheets and hinges.
Install handles or knobs on the doors for easy opening and closing.

Finish and Paint:
Sand any sharp edges or rough spots on the steel to ensure safety and a clean appearance.
Apply a coat of rust-resistant primer and then paint the cupboard with a finish coat of your choice.

Final Inspection:
Check the cupboard for stability, ensuring that it stands level and doesn’t wobble.
Test the doors and shelves to make sure they function properly.

Placement and Use:
Once everything is complete and the paint has dried, move the steel cupboard to its intended location and start using it for storage.

Please note that welding steel requires skill and safety precautions, so if you’re not experienced with welding, it’s advisable to seek help from a professional welder or consider alternative methods like using screws and bolts for assembly. Always prioritize safety when working with steel and power tools.