Design And Construction Of A 2000W Inverter

5 Chapters
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70 Pages
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8,363 Words
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The design and construction of a 2000W inverter involves several key steps to ensure efficient operation and reliable performance. Firstly, thorough research and analysis of the intended application, voltage requirements, and load characteristics are essential. This informs the selection of appropriate components such as high-power transistors, capacitors, and transformers to handle the desired power output. The circuit design should incorporate a robust control system, such as pulse-width modulation (PWM), to regulate the output voltage and frequency accurately. Attention to cooling systems and heat dissipation is crucial to prevent component overheating and ensure long-term reliability. Prototyping and testing are integral parts of the construction process to validate the design and fine-tune performance parameters. Additionally, adherence to safety standards and regulations is paramount to guarantee user safety and compliance. Through meticulous design and construction processes, a high-quality 2000W inverter can be achieved, catering to various power conversion needs efficiently and effectively.

ABSTRACT

A 1.25KVA (2000W) inverter generator was designed, constructed and certified Ok.
In this project, the design of the inverter generator is aimed at satisfying the need of converting, a D.C source of supply (12v battery) to an A.C voltage of 220v.
The inverter range of output is between 200-220v.
Since the inverter was designed to step-up voltage, the power transformer is being used as step-down transformer for charging and as step-up transformer for inverting.
The control circuit ensures appropriate switching of the input voltage from mains supply to the taping of the transformer for charging.

TABLE OF CONTENT

Title Page
Acknowledgement Sample
Dedication Sample
Abstract
Table Of Content

CHAPTER ONE
1.0 Introduction

1.1 Analysis/ Review Of Existing System
1.2 Aims And Objectives
1.3 Scope/Limit Of The Project
1.4 Application

CHAPTER TWO
2.0 Literature Review

2.1 Brief Review Of Principle Behind This Project
2.2.1 Capacitor
2.2.2 Resistors
2.2.3 Relays
2.2.4 Transistor
2.2.5 Diode
2.2.6 Switches
2.2.8 Operational Amplifiers (Op-Amp)
2.2.9 Transformer
2.2.10 A.C Volatge Meter
2.2.11 Cd 4047 (Multivibrator)
2.2.12 Mosfet

CHAPTER THREE
3.0 Mode Of Operation And Basic Components Used

3.1 Methodology 1
3.1.2 Regulator
3.1.3 Control Logic
3.1.5 Phase Splitter
3.1.6 Driver Section
3.1.7 Step-Up Transformer
3.1.8 Output Stage
3.2 Methodology 2
3.2.1 Input Stage
3.2.2 Isolating Relay
3.2.3 Step Down Transformer
3.2.3 Rectifier Circuit Via Mosfet
3.3 Theory And Calculation Of Tranformer
3.4 Core Dimension

CHAPTER FOUR
4.0 Construction Testing And Result

4.1 Problems Encountered

CHAPTER FIVE
5.0 Conclusion

5.1 Recommendation
Reference

CHAPTER ONE

1.0 INTRODUCTION
Electrical power being one of the basic criteria for the measurement of development in a country is a basic necessity. It is the responsibility of any responsible government to provide stable cheap and uninterrupted power supply to its citizens through the provision of adequate electrical infrastructures.
Since the advent of the first electricity, generator, many other forms of generators has been developed for the conversion of various forms of energy into electricity.
These includes hydro power generator in hydro power stations, gasoline and diesel fired generators, as turbine generators, solar generators steam turbine generators, wind turbine generators and fuel all electric power generators.
All the above forms of generator have proved potent but due to disadvantage or drawbacks or one lead to the reinvention of another.
All those generators mentioned above are
1. Difficult to set up (gas plant)
2. Expensive to run (fuel, gas)
3. Time consuming
4. Noise during operation (generators)
5. Pollution to the environment
When all these were put into consideration, the invention of inverters became necessary, due to it’s following features as listed below;
Small in size
Easy to set up
Less expensive
Noise free
Environmentally friendly
The inverter is an aspect of electronics engineering known as “power electronics” meaning using electronics as a medium to generate power (electricity). An inverter is a DC to AC converter device that is more efficient in operation. Hence, in advanced countries the use of solar panels is being employed to convert radiant energy, the batteries for effective operation of the inverter.
As the saying goes “necessity is the mother of invention” Therefore, the need for inverter has become necessary in a country like Nigeria to help boost power supply so as to enhance economic growth of the people and the entire nation at large.

1.1 ANALYSIS/ REVIEW OF EXISTING SYSTEM
The unantomated inverter is not really an inverter is just made up of circuit computation via transistors and transformer to produce an A.C voltage.
Most foreign inverters are low power inverters that cannot withstand a load up of 12.5KVA due to the use of some fragile components. E.g BJT transistor.
Some local technicians can construct an inverter with no control i.e. some additional features to enhance the performance of the inverter during operation.

1.2 AIMS AND OBJECTIVES
This project is designed to improve on the existing system by not only having in place those thing is some of the existing one like automatic trip off when battery voltage drops, fully charge, cut off when the battery has reached its peak voltage, the use of MOSFET, as rectifier is to charge the battery (in built charge).

1.3 SCOPE/LIMIT OF THE PROJECT
The design of this project is limited to input voltage of about 12V capable of delivering circuit ranging from 45A to 60A D.C.
Although it can be extended further but for higher capacity the input voltage should be increased so as to minimize the current.
The effect of this is that, the higher the current, the larger the cross sectional area of conductors that will be used.
This project can withstand a load range from 0-2000w, 50HZ between 220-240v output.
A load of 2000W cannot be attain due to some losses from various part of the design such as transformer looses. 2000W is the power at no load.

1.4 APPLICATION
This project can be used to supply A.C of 200-220V from an input voltage of 12V D.C provided the input current does not rise above 15A, when a load of 700W is applied.

 

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MORE DESCRIPTION:

2000w Inverter:

A 2000-watt inverter is a power conversion device that converts direct current (DC) electricity from a power source, such as a battery or solar panel, into alternating current (AC) electricity. The “2000W” specification indicates the inverter’s maximum output power capacity, which is 2000 watts.

Here are some key points about a 2000-watt inverter:

  1. Power Capacity: The 2000 watts represents the maximum continuous power output that the inverter can provide. This capacity is suitable for powering a variety of devices, including small appliances, electronics, power tools, and some household items.
  2. Applications:
    • Camping: A 2000W inverter can be useful for camping trips to power small appliances, lights, and electronic devices.
    • Emergency Power: It can serve as a backup power source during power outages for essential appliances and devices.
    • RVs and Boats: Many RVs and boats use inverters to convert stored DC power (from batteries) to AC power for onboard appliances.
  3. Modified Sine Wave vs. Pure Sine Wave: Inverters generate either modified sine wave or pure sine wave output. Pure sine wave inverters provide a clean and stable AC power similar to what you get from the grid, making them suitable for sensitive electronics. Modified sine wave inverters are less expensive but may not be suitable for certain devices.
  4. Input Voltage: Ensure that the inverter’s input voltage matches the DC voltage of your power source, such as a 12V or 24V battery system.
  5. Safety Features: Look for features like overload protection, short circuit protection, and over-temperature protection to safeguard both the inverter and connected devices.
  6. Outlets: Consider the types and number of AC outlets the inverter provides. Some inverters offer multiple outlets, including standard household outlets and USB ports.
  7. Brand and Reviews: Choose a reputable brand with positive reviews to ensure reliability and performance.

Before purchasing a 2000-watt inverter, assess your power needs and the specific devices you plan to power with it. Additionally, consider the efficiency of the inverter and the overall quality of its construction. If you have a specific application or more detailed requirements, it’s advisable to consult with the manufacturer’s specifications and user reviews.