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Design And Construction Of A Multipurpose White LED Light

The design and construction of a versatile white LED light encompasses a comprehensive process involving various technical elements and considerations. Initially, it necessitates meticulous selection and integration of high-quality LED chips, ensuring optimal luminous efficacy and color rendering capabilities, crucial for achieving desired lighting outcomes. The luminaire’s architecture must be engineered for efficient heat dissipation to maintain LED longevity and performance consistency. Integration of a reliable driver circuitry, tailored to the specific power requirements and dimming functionalities, enhances operational stability and flexibility. Moreover, the housing design should prioritize durability, weather resistance, and aesthetic appeal, accommodating diverse indoor and outdoor applications. Attention to sustainable practices, such as energy efficiency and recyclability, aligns with contemporary environmental imperatives. The assembly process mandates precision and adherence to industry standards to guarantee safety and reliability. Comprehensive testing protocols validate performance metrics, including luminous flux, color temperature, and beam angle, ensuring compliance with regulatory standards. Ultimately, the culmination of these efforts yields a versatile white LED light solution optimized for various illumination needs, ranging from residential and commercial settings to architectural and landscape applications, thereby exemplifying innovation and sustainability in lighting technology.

ABSTRACT

Standard fluorescent lamps and their smaller versions called compact fluorescent lamps (CFLs) radiate light in all directions (360°) and tend to increase the room temperature. In emergency lights using these lamps, the battery lasts only a few hours due to the power loss during conversion of DC into AC. These limitations can be overcome by using ultra-bright white LEDs. Here is a multipurpose lamp using white LEDs that can also be modified to act as an emergency-cum-bedroom light. Its main features are long and continuous operation, very low power consumption, selectable light angle, very long life and negligible heat radiation.

The circuit is very simple and uses a battery charger unit built around IC LM317 (IC1) and a combination of white LEDs. Resistor R3 (4.7-ohm, 2W) limits the current through the battery. The radiation angles selected for white LEDs are 60° and 20°. Three columns of LED clusters (A, B and C) are made on separate transparent acrylic sheets, with each sheet having a total of twelve LEDs affixed to it.

TABLE OF CONTENTS

TITLE PAGE

APPROVAL PAGE

DEDICATION

ACKNOWLEDGEMENT

ABSTRACT

TABLE OF CONTENT

CHAPTER ONE

1.0 INTRODUCTION

1.1      BACKGROUND OF THE PROJECT
1.2      AIM OF THE PROJECT
1.3      OBJECTIVE OF THE PROJECT
1.4      SIGNIFICANCE OF THE PROJECT
1.5      PURPOSE OF THE PROJECT
1.6      APPLICATION OF THE PROJECT
1.7      ADVANTAGES OF THE PROJECT
1.8      PROBLEM/LIMITATION OF THE PROJECT
1.9      PROJECT ORGANISATION

CHAPTER TWO

2.0 LITERATURE REVIEW

2.1 REVIEW OF RELATED STUDIES

2.2 REVIEW OF RELATED TERMS

2.3 HISTORICAL BACKGROUND OF LED

2.4 APPLICATION OF LED

CHAPTER THREE

3.0 CONSTRUCTION METHODOLOGY

3.1 SYSTEM CIRCUIT DIAGRAM

3.2 SYSTEM OPERATION

3.3 CIRCUIT DESCRIPTION

3.4 SYSTEM CIRCUIT DIAGRAM

3.5 CIRCUIT OPERATION

3.6 IMPORTANCE AND FUNCTION OF THE MAJOR COMPONENTS USED IN THIS CIRCUIT

3.7 POWER SUPPLY UNIT

CHAPTER FOUR

RESULT ANALYSIS

4.0 CONSTRUCTION PROCEDURE AND TESTING

4.1 CASING AND PACKAGING

4.2 ASSEMBLING OF SECTIONS

4.3 TESTING

4.4.1 PRE-IMPLEMENTATION TESTING

4.4.2 POST-IMPLEMENTATION TESTING

4.5 RESULT

4.6 COST ANALYSIS

4.7 PROBLEM ENCOUNTERED

CHAPTER FIVE

5.1 CONCLUSION

5.2 RECOMMENDATION

5.3 REFERENCES

Multipurpose lamp circuit

Fig. 1 shows the circuit of multipurpose white LED light circuit. The circuit is very simple and uses a battery charger unit built around IC LM317 (IC1) and a combination of white LEDs. Resistor R3 (4.7-ohm, 2W) limits the current through the battery. The radiation angles selected for white LEDs are 60° and 20°. Three columns of LED clusters (A, B and C) are made on separate transparent acrylic sheets, with each sheet having a total of twelve LEDs affixed to it.

Fig. 1: Cluster LED multipurpose lamp

The left (A) and right (C) columns use 20° LEDs, while the middle column (B) uses 60° LEDs. All the twelve LEDs of each column are connected in series to separate 15-ohm current-equalisation resistors (R8 through R19) as shown in Fig. 2, and to current-limiter resistors R7 (10-ohm, 1W) and R6 (5-ohm, 1W) as shown in Fig. 1. The entire unit is powered by a 6V, 4Ah maintenance-free rechargeable battery.

The continuous lighting life is around 7 hours in torchlight mode and around 14 hours in table lamp mode, depending on the battery capacity and quality. For the torch mode, only the left and right LED columns are used. These LEDs beam light up to 6 metres. In table lamp (spread light) mode, only the middle column of LEDs is used.

Fig. 2: Arrangement of LEDs for column A, B or C

Operating modes

You can select between the table lamp and torch modes by using rotary switch S1, which is a single-pole, 3-way switch. When the pole of switch S1 is set at position 1, the C column of 60° LEDs lights up and the system acts as a table lamp. When the pole of switch S1 is set at position 3, columns A and C light up and the system acts as a torch. Both the table lamp and the torch modes remain off, when the pole of switch S1 is at position 2.

When mains is switched on, LED2 glows. To charge the battery, flip switch S2 to ‘on’ position. To check the status of the battery, flip switch S3 to ‘on’ position. This will give an indication of battery charge. If low-battery indicator LED1 turns off, the battery needs to be charged.

Fig. 3 shows the circuit of emergency lamp with brightness control, which is derived from Fig. 1 with slight modification in the combination of LEDs. Built around four multichip (MC) LEDs, it is very compact and simple, and can work in two modes, namely, bedroom lamp and emergency lamp.

In bedroom lamp mode, only one blue LED glows. This LED is mounted at the top in upside down position to avoid direct viewing of the blue light. The arrangement gives a pleasant, well-spread light.

Emergency lamp mode

In emergency lamp mode, 8mm, 80° bright-white multichip LEDs give 80° spread light, which is sufficient for indoor uses. Circular PCBs for multichip LEDs have four internal junctions each. Solder LED17 through LED20 in the first PCB, LED21 through LED24 in the second PCB, LED25 through LED28 in the third PCB and LED29 through LED32 in the fourth PCB, with a spacing of 3 to 4 cm between two adjacent LEDs. Finally, house all the four circular PCBs in a compact cabinet along with the reflector such that light can spread out in the room.

Fig. 3: Multipurpose lamp with brightness control

Each multichip LED gives a power of 32 candles. Therefore use of four 8mm multichip LEDs will give a total power of 128 candles.

In emergency lamp mode (selected through rotary switch S5), all the four multichip LEDs (including LED17 through LED32) glow. The DC power source is a 6V, 4Ah chargeable battery, with charging circuit built around popular IC LM317 (IC2). Resistor R21 (2.2-ohm, 1W) acts as the current limiter for the battery.

You can control the candle power (brightness) of LEDs as per your requirements. Transistor SL100 (T1) and its associated components form the candle controller (brightness controller). The base biasing voltage of the transistor is stabilised by resistor R24 and diodes N3 and N4 (1N4001). This constant voltage is given to the base of the transistor through a potentiometer VR1 (4.7k lin.). By adjusting the potentiometer, you can control the intensity of the multichip LEDs. No heat-sink is required for the transistor.