Design And Construction Of A Wireless Stepper Motor Controller

The design and construction of a wireless stepper motor controller involve the development of a system capable of wirelessly controlling the movement and direction of a stepper motor. This project integrates wireless communication technology, such as Bluetooth or Wi-Fi, with stepper motor control circuits to enable remote operation. The controller typically consists of a microcontroller unit programmed to interpret commands received wirelessly from a smartphone, computer, or other compatible devices. Additionally, it incorporates driver circuits to regulate the stepper motor’s movement accurately. The construction process involves assembling the necessary electronic components, including the microcontroller, wireless module, motor driver, and power supply, onto a suitable circuit board. Careful consideration is given to the design of the user interface and the implementation of safety features to ensure reliable and user-friendly operation. The project requires a blend of electronics, programming, and mechanical skills to create a functional and efficient wireless stepper motor controller system.

ABSTRACT

This work is a low-cost and simple wireless stepper motor controller using infrared signals. Using this circuit you can control the stepper motor from a distance of up to four metres.

The circuit comprises transmitter and receiver sections. The communication between the transmitter and receiver sections is achieved through infrared signals. In the transmitter section, timer NE555 ICs (IC1 and IC2) are configured as astable multivibrators with frequencies of around 1 Hz and 38 kHz, respectively. The transmitted signal is sensed by IR receiver module TSOP1738 (IC6) of the receiver section and its output at pin 3 is used as clocks for dual flip-flop 74LS74 Ics (IC3 and IC4), which are configured as a ring counter.

TABLE OF CONTENTS

TITLE PAGE

APPROVAL PAGE

DEDICATION

ACKNOWLEDGEMENT

ABSTRACT

TABLE OF CONTENT

CHAPTER ONE

1.0      INTRODUCTION

1.1      BACKGROUND OF THE PROJECT
1.2      AIM OF THE PROJECT
1.3      OBJECTIVE OF THE PROJECT
1.4      SIGNIFICANCE OF THE PROJECT
1.5      PURPOSE OF THE PROJECT
1.6      APPLICATION OF THE PROJECT
1.7      ADVANTAGES OF THE PROJECT
1.8      PROBLEM/LIMITATION OF THE PROJECT
1.9      PROJECT ORGANISATION

CHAPTER TWO

2.0     LITERATURE REVIEW

2.1      REVIEW OF RELATED STUDIES

2.2      REVIEW OF RELATED TERMS

CHAPTER THREE

3.0     CONSTRUCTION METHODOLOGY

3.1      SYSTEM CIRCUIT DIAGRAM

3.2     SYSTEM OPERATION

3.3      CIRCUIT DESCRIPTION

3.4      SYSTEM CIRCUIT DIAGRAM

3.5      CIRCUIT OPERATION

3.6      IMPORTANCE AND FUNCTION OF THE MAJOR COMPONENTS USED IN THIS CIRCUIT

3.7      POWER SUPPLY UNIT

CHAPTER FOUR

RESULT ANALYSIS

4.0      CONSTRUCTION PROCEDURE AND TESTING

4.1      CASING AND PACKAGING

4.2      ASSEMBLING OF SECTIONS

4.3      TESTING

4.4.1 PRE-IMPLEMENTATION TESTING

4.4.2  POST-IMPLEMENTATION TESTING

4.5      RESULT

4.6      COST ANALYSIS

4.7      PROBLEM ENCOUNTERED

CHAPTER FIVE

5.1      CONCLUSION

5.2      RECOMMENDATION

5.3      REFERENCES

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