Effective Inventory Control As A Means Of Improving An Organization Is Performance

(A Case Study Of Nbc Plc Ninth Mile Corner, Enugu)

5 Chapters
|
91 Pages
|
10,619 Words

Effective inventory control plays a vital role in enhancing an organization’s performance across various aspects of its operations. By meticulously managing inventory levels, organizations can optimize resource allocation, minimize carrying costs, and enhance operational efficiency. Implementing robust inventory control strategies enables companies to meet customer demand promptly, reduce stockouts, and improve customer satisfaction levels. Moreover, streamlined inventory management fosters better decision-making processes, enabling organizations to forecast demand accurately, optimize procurement processes, and mitigate the risks associated with overstocking or stock shortages. Through the adoption of advanced inventory control techniques such as just-in-time (JIT) inventory management or ABC analysis, businesses can achieve greater agility and responsiveness in their supply chain operations, thereby gaining a competitive edge in the market. Additionally, effective inventory control supports financial health by reducing excess inventory holding costs and improving cash flow management. Overall, integrating efficient inventory control practices into organizational processes is crucial for enhancing productivity, profitability, and competitiveness in today’s dynamic business landscape.

ABSTRACT

This research project is on effective inventory control as a means of improving and organizations performance. A case study of NBC Plc.
The research was prompted by the researchers believe of the indispensable role an inventory that is properly controlled can play in gearing up the profit of an organization in any given accounting period with the increasing highcost of production attributable to scarcity of raw-material.
It has therefore become necessary that an examination be made on the classification of inventory and the proper way to control and stock raw-materials.
A detailed analysis of how inventories are classified, controlled and the cost of keeping inventory were studies by the researcher.

TABLE OF CONTENT

Approval page
Dedication
Acknowledgement
Abstract
Table of content

CHAPTER ONE
Introduction
1.1 Background of the study
1.2 Purpose of the study
1.3 Significance of the study
1.4 Statement of the problem
1.5 Scope and limitation of the study
1.6 Hypothesis
1.7 Definition of terms

CHAPTER TWO
Literature Review
2.1 Functions of inventories
2.2 Inventory cost and valuation
2.3 Inventory control mechanism
2.4 Strategies of inventory control
2.5 Inventory flow cycle
2.6 What is inventory control
2.7 History of Nigeria bottling Plc
Reference

CHAPTER THREE
3.1 Research Design
3.2 Source of data
3.3 Population of the study
3.4 Determination of sample size / sample section
3.5 Treatment of Data
Reference

CHAPTER FOUR
4.1 Presentation, analysis and interpretation of data
4.2 Test of hypothesis

CHAPTER FIVE
Summary, Findings, Recommendation and conclusion
5.1 Summary and findings
5.2 Recommendation
5.3 Conclusion
5.4 Bibliography
APPENDIXES
Questionnaire
Chi-Square

CHAPTER ONE

INTRODUCTION
Inventory control refers to the management function concerned with the acquisition, storage, handling and usage of inventory so as to ensure the availability of inventory when needed, provide adequate cushion for contingencies and deriving maximum economic benefits and at the same time minimizing wastage and loses.
Independently, inventory control can be defined as a quantity of goods or materials in the control of an enterprise and held for a time his relatively idle or unproductive state, awaiting its intended use or sale. It is equal identified as stock on hand at a given time.
The type of inventory items consumed in the normal functioning of an organization that are not a part of the final product. They include toiletries and pencils:
(b) Raw materials – Inputs into the production –process that will be modified or transformed into finished goods.
(c) In process goods – Partially completed final product that are still in the production process
(d) Finished goods – Final products available for sale, distribution or storage, more over, in the administration of the inventory of an organization the following question should always be remembered:
(i) What is the optimum amount of inventory to carry?
(ii) What is the economic tool size for an order?
(iii) What is the record system for showing the status or inventory at hand?

Control is necessary so as to minimize cost and at the same time keep our services good enough so that we do not lose business. But the control and maintenance of inventory is a problem that is common to organizations in different sectors of the company. Inventory problem have proliferated as technological progress ahs increased the organization ability to produce goods in a greater quantities and at a taster rate. Cash invested in inventories could be used some where else for profit making, debt servicing or dividend distribution. Management is therefore becoming increasingly aware that the overall efficiency of company’s operation is directly related to inventory situation existing within the company. The real problem therefore has been in the determination of the inventory level at which money invested in inventory will produce a rate of return higher than it would it. It has been invested in some other areas of the business.
It must not be overlooked that some problems associated with inventory management are created by lack of effective and efficient inventory management arising mainly from the management inability to identify the proper inventory control strategy to be adopted, or even where identified, the application is often inadequate.

1.1 BACKGROUND OF THE STUDY
Inventory control is a function that is very vital and of great significant to any king of organization. It is not peculiar to only the manufacturing organizations, but also necessary to service- oriented organization such as banks schools hospitals, each at these institutions still requires some amount of inventory to stock and control so as to minimize overhead costs and improve performance nevertheless, the primary focus in this protect will be on production cum marketing oriented organization.
Raw materials inventory is the heart of any manufacturing company since no production could take place without them, so their effective control should be a significant factors in the management of materials.

1.2 PURPOSE OF THE STUDY
Different inventory control problems are being encountered by different organization effective inventory control can be achieved by the selection and adoption of an inventory control system that will result to the much needed improvement in the organizational performance. This research therefore aims at:
(a) Finding out the extent to which an efficient inventory control system can contribute in improving the general performance of an organization.

(b) Identifying some of the factors militating against a thorough adoption of an effective control system of inventories in an organization.

(c) Presenting ways through offering of suggestion and recommendation as to how best to go about ensuring that an effective inventory control system is a adopted and practiced in an organization like Nigeria Bottling company Plc. The research will however not lose sight of acquisition problems of raw materials and how best to solve it.

1.3 SIGNIFICANCE OF THE STUDY
Inventory control is a function that is very important and of great significant to any kind of organization. It is not peculiar to only the manufacturing organizations, but also necessary to service oriented organizations such as IMT Enugu, Union Bank Plc etc.

The study will place the stock mange on a better rooting to actually know the cost of keeping inventory and how to avoid it.
The study will also teach readers on how to control inventory for effective and efficient operation of organizations activity, and when this happens detective / obsolete products will not be passed into the society for consumption.

1.4 STATEMENT OF THE PROBLEM
The issue of failures, poor quality product out of stock, unnecessary delays and in extreme cases shut – downs in some organizations can be attributed to non-existence of effective inventory control system.
Most managers are ignorant of inventory listed circumstances. A few of them who are aware of the usefulness of stock control excel in their various business. Inspite of these, effective inventory control has not been without a lot of problems as observed by the researcher as follows:
(1) Most firms have no clearly defined inventory control system.
(2) Most firms does not have enough money for keeping reasonable inventory.
(3) Most organizations have little or space for inventory. This affects the number of products to be produced and stocked.
(4) There is poor record of inventories in most organizations
All these are concern to the author which when tackled would provide an operational efficiency for most firms.

1.5 SCOPE AND LIMITATION OF THE STUDY
This research project is limited to the inventory procedures and techniques as applied in Nigeria Bottling Company Plc, with a view to improving the organizations performance. The work covers the activity of NBC Plc between 2000 to 2004.
A research of this nature cannot be out without hitches in the process. It was therefore not uncommon that the researcher found conducting this research on uphill test so many problems were encountered, and this might have to a certain extent an influence on the out come of the research. Amongst the constraints area:
(1) The inability of the researcher to interview some principal staff in the firms whose contribution should have been of great help.
(2) Limitation of time materials resource: Time was seriously a delimiting factor in conducting this empirical research. The topic was approved to the researcher just in April 2005 and the time log between them and submission needed much pressure. The researcher has to conduct this research as well as attend his lectures.

(3) Finance: The researcher as a student has to attend to other problems other than this particular one in partial fulfillment of some courses. It was therefore not easy to allocate money for this study especially during hard situation much money was required to cover the company several time before collecting the necessary data.

1.6 HYPOTHESIS
For the purpose of this study. The following hypothesis have been postulated.
Ho: A well planned and effective inventory control technique alone cannot substantially contribute to the performance the organization.
HI: A well planned and effective inventory control technique alone can substantially contribute to the performance of the organization.

Ho: The amount of inventory to stock is not completely dependent on the organization

HI: The amount of inventory to stock is completely dependent on the organization.

Ho: Higher production and operational costs in organizations are not directly reflective from poor inventory management

HI: Higher production and operational costs in organizations are directly reflective from poor inventory management

1.7 DEFINITION OF TERMS
The following terms used in this study should be taken to mean the following

MARKETING:
Marketing is a human activity directed at satisfying needs and wants through exchange process.

MARKETING CONCEPT
The marketing concept holds that the key to achieving organizational goals consists in determining the needs and wants of target markets and delivering the desired satisfactions more effectively and efficiently than competitors.

PRODUCT
A product is something that is viewed are being capable of satisfying needs or want.

SERVICES
These are separately identifiable intangible activities which provide want satisfaction when marketed to customers and or industry users and which are not necessarily tied to the sale of a product or another services.
STRATEGY
This refers to the firms overall plan for surviving in its environment.

ORGANISATION
An organization is a structural process in which persons interact for objectives

PRODUCTION
This is the transformation of resources into finish goods or service

DISTRIBUTION STRATEGIES
These are concerned with making products available when and where customers want them.

TECHNOLOGY
This is the application to marketing of knowledge base on discoveries in science, inventions and innovations.

WORKING CAPITAL
This is the net amount of current resources not needed to meet current obligations of the firm.

EFFECTIVENESS
This is the degree to which pre-determined goods are achieved.

EFFICIENCY
This is the economic manner in which goals oriented operation are carried out

MANAGEMENT
This is the process of using both human and material resources to achieve the set goals and objectives.

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Effective Inventory Control As A Means Of Improving An Organization Is Performance:

Effective inventory control is crucial for improving an organization’s performance in various ways. Inventory refers to the goods and materials a business holds for the purpose of resale or for use in its production process. Proper management of inventory can lead to several benefits:

  1. Cost Reduction: Efficient inventory control helps in minimizing holding costs, such as storage, insurance, and obsolescence costs. It also reduces the risk of overstocking, which ties up capital and can lead to product spoilage or depreciation.
  2. Working Capital Management: By optimizing inventory levels, a company can free up working capital that can be reinvested in other areas of the business. This can lead to improved financial stability and growth opportunities.
  3. Improved Cash Flow: Reducing excess inventory means that capital is not tied up in unsold goods. This, in turn, improves cash flow, which is essential for day-to-day operations and strategic investments.
  4. Customer Satisfaction: Having the right items in stock when customers need them is essential for customer satisfaction. Effective inventory control ensures that products are available when customers want them, leading to higher customer loyalty and potentially increased sales.
  5. Production Efficiency: For manufacturing businesses, maintaining optimal inventory levels ensures that production lines can run smoothly without unnecessary delays due to material shortages. This can lead to increased productivity and reduced lead times.
  6. Supplier Relationships: Effective inventory management can also improve relationships with suppliers. When you can forecast your needs accurately and order efficiently, suppliers are more likely to provide favorable terms and pricing.
  7. Risk Mitigation: Keeping a close eye on inventory can help identify slow-moving or obsolete items early. This allows for timely corrective action, such as discounting or phasing out these products, reducing the risk of losses.
  8. Data-Driven Decision-Making: Inventory control often involves data analysis and forecasting. This data can provide valuable insights into market trends, demand patterns, and the overall health of the business. Informed decisions can then be made to adjust purchasing, pricing, and product offerings.
  9. Lean Operations: Implementing inventory control methodologies like Just-In-Time (JIT) or Kanban can lead to leaner and more efficient operations, as these approaches focus on reducing waste and only producing or purchasing what is needed when it’s needed.
  10. Compliance and Reporting: Effective inventory control can help ensure that a company complies with regulations related to inventory reporting and taxation. Proper documentation and tracking are essential for accurate financial reporting.

To achieve these benefits, organizations can utilize various inventory management techniques and technologies, such as ABC analysis, Economic Order Quantity (EOQ) calculations, and the use of inventory management software. It’s also important to regularly review and adjust inventory control strategies to adapt to changing market conditions and business needs.