Repair Of A Faulty Refrigerator

(A Case Study Of Mechanical Engineering Department Of The Institute Of Management And Technology , Enugu)

7 Chapters
|
38 Pages
|
4,499 Words

Repairing a faulty refrigerator involves diagnosing and addressing malfunctions in various components such as the compressor, condenser coils, evaporator coils, thermostat, and door seals. Efficient repair requires skilled technicians equipped with diagnostic tools to identify issues like inadequate cooling, unusual noises, or leaks. It often entails tasks such as replacing worn-out parts, cleaning coils, refilling refrigerant, and ensuring proper insulation. Timely repair not only restores the appliance’s functionality but also prevents food spoilage and energy wastage, promoting sustainability and cost-effectiveness. Additionally, regular maintenance, including cleaning and inspecting, can extend the lifespan of the refrigerator and optimize its performance, contributing to household convenience and energy efficiency.

ABSTRACT

This report covers all activities candied out to rehabilitate a faulty refrigerator.
First and foremost, we diagnosed the faulty refrigerator using the basic instruments to know the faults.
After which we bought the necessary standard items that caused the fault.
We then started work on it by replacing necessary instruments.
We finally listed it and found out that the objective was fully achieved.

TABLE OF CONTENT

ii Title page
iii Letter of transmittal
iv Release page
v Approval page
vi Dedication
vii Acknowledgement
viii Abstract

TABLE OF CONTENTS
CHAPTER ONE
1.1 Introduction
1.2 The Refrigeration

CHAPTER TWO
2.1 Literature Review

CHAPTER THREE 
Component Part of a Guide
3.1 Condenser
3.2 Evaporator
3.3 The Refrigerant
3.4 The Compressor
3.5 Capillary Thermostat and Strainer Other Part

CHAPTER FOUR:
Problems of a Refrigerator and Steps Taken To Rehabilitate It
4.1 Electrical Fault
4.2 Infective Sucking and Discharging
4.3 Open Circuit
4.4 Stoking
4.5 Frequent and Irregular Casing
4.6 Leakage
4.7 Step Taken To Rehabilitate It

CHAPTER FIVE:
Tool and Equipment Used To Rehabilitate a Refrigerator
5.1 Vacuum Pump
5.2 Manifold Gauge
5.3 Charging Valve
5.4 Avometer
5.5 Halge Leak Detector or Alcohol
5.6 Pinches off Tool
5.7 Wrenches
5.8 Sinaging Tool

CHAPTER SIX:
Rehabilitation / Repair Procedures

CHAPTER SEVEN
Economic Analysis 
7.1 Material Cost
7.2 Labour Cost
7.3 Total Cost
Conclusion
Reference

CHAPTER ONE

INTRODUCTION
Refrigeration is defined as a process of removing heat from the evaporator in other to make it cooler. More so, it is the branch of science, which deals with the process of reducing and maintaining the temperature of the surroundings.
Generally, however, for a space to be cooler, it must loose heat to another substance. Also for a space or a material to get hotter, it must absorb heat from another substance, thus, heat is the characteristic agent of heating and cooling.
Consequently, for heat to flow there must be a medium or mode for the transmission. This implies from high temperature region to low temperature region.
In refrigeration process, there is always a body employed as the heat absorber or the cooling agent known as refrigerant.
The refrigerant circulates round the evaporating and condensing region. In other to maintain a constant refrigeration process, it does its work by evaporating and condensing.
When it loses the absorbed heat and return to its original liquid or solid state, as the case may be, classified as sensible heat or LATENT HEAT depending on the physical effect on the refrigerants.
Generally, when a mass body absorbs heat, the following physical change takes place.
(1) The mass expand or increase in physical dimensions (as the molecules resonate willing a wider range).
(2) The temperature increase (as molecules gain more internal kinetic energy).
(3) There is a change in phase (as the mass changes from solid to liquid and consequently to gas and vice versa).

1.2 THE REFRIGERATION
Refrigeration is an electro-mechanical appliance, which is used in maintaining the temperature of a substance as require of the user. Or it is electro mechanical appliance used in carrying on artificial cooling. It operate the principle’s of reversed cannot cycle.
In other words, heat is absorbed from a low temperature region and reject to a high temperature region. The temperature at which heat is absorbed is kept at constant.
The energy for the pumping of the refrigerant round the refrigeration cycle comes from the compressor (heat of the refrigerant) it takes use of both mechanical and electrical components.
The tongue for driving the crankshaft and consequently the piston is produced by an electric motor (it makes use of the magnetic effect of the current) similarly, the pumping effect of the piston arêtes the high pressure which induces to the refrigeration.
This thus set in motion to the refrigerants which after some physical metamorphosis returns to the former staff –ready for another cycle.
In the refrigerator, the condenser performs a function similar to that of the radiator in an automobile; it is the cooling coil for the hot refrigerant gas. In the condenser, the refrigerant is condensed and expelled to the surrounding atmosphere. The metering device expanding the length of the gas and inside diameter to meter., the exact amount of liquid refrigerant flow requires for each unit, the evaporator consist of convolutions of a copper tubing which is where the actual cooling section of the refrigerator take place.
However, a lot of insulating is done o isolate the refrigeration space from the surrounding environment and it effect. This is achieved by the following measure.

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Repair Of A Faulty Refrigerator:

Repairing a faulty refrigerator can be a cost-effective alternative to buying a new one, especially if the issue is not too serious. However, please note that some refrigerator problems may require professional assistance, and working with electrical appliances can be dangerous if you’re not familiar with the necessary safety precautions. Here are some steps to help you diagnose and potentially repair a faulty refrigerator:

  1. Safety First:
    • Unplug the refrigerator from the electrical outlet to ensure your safety while working on it.
    • If you’re not comfortable with electrical repairs, it’s best to call a professional technician to avoid any accidents.
  2. Identify the Problem:
    • Observe the refrigerator’s symptoms. Is it not cooling, making unusual noises, leaking, or displaying error codes? Understanding the issue will help you pinpoint the problem area.
  3. Clean the Condenser Coils:
    • Dust and debris on the condenser coils can affect the refrigerator’s cooling efficiency. Clean them using a coil brush or a vacuum cleaner with a brush attachment.
  4. Check the Thermostat:
    • If your fridge is not cooling properly, the thermostat may be faulty. You can test it by turning the thermostat to the coldest setting and listening for a click. If you don’t hear a click, it may need replacement.
  5. Inspect the Evaporator Fan:
    • The evaporator fan circulates cold air inside the refrigerator. If it’s not working, the fridge won’t cool correctly. Check if it’s spinning freely. If not, it may need replacement.
  6. Examine the Defrost Timer:
    • If your refrigerator is freezing up, it might be an issue with the defrost timer. Locate the timer and manually advance it to the defrost cycle. If it doesn’t switch, the timer may be faulty.
  7. Check for Leaks:
    • If you notice water pooling inside or around the fridge, there could be a clogged or frozen defrost drain. Unclog it and see if the issue resolves.
  8. Inspect the Door Seals (Gaskets):
    • If the fridge is not maintaining its temperature, damaged door seals could be the culprit. Replace any damaged seals to ensure a tight seal when the doors are closed.
  9. Inspect the Compressor:
    • The compressor is the heart of the refrigeration system. If you suspect it’s the issue and you have some technical knowledge, you may need to test the compressor motor or its start relay. However, compressor issues are often best handled by professionals.
  10. Consult the Owner’s Manual:
    • Refer to the manufacturer’s manual for troubleshooting tips specific to your refrigerator model.
  11. Professional Help:
    • If you’re unable to identify or fix the problem, it’s advisable to contact a licensed appliance repair technician. They have the tools, knowledge, and experience to diagnose and repair complex issues safely.

Remember that safety should be your top priority. If you’re unsure about any aspect of refrigerator repair or if the problem seems beyond your capabilities, it’s best to seek professional assistance. Additionally, if your refrigerator is still under warranty, check the warranty terms, as attempting to repair it yourself may void the warranty.