Construction Of 1.5KVA Power Inverter With 12V/100Ah Battery

The construction of a 1.5KVA power inverter with a 12V/100Ah battery involves several crucial steps to ensure optimal performance and reliability. Firstly, select high-quality components such as power transistors, capacitors, resistors, and transformers to handle the desired power rating. Next, design the circuit layout considering efficiency and heat dissipation, ensuring proper ventilation and cooling mechanisms to prevent overheating. Assemble the components on a sturdy and well-insulated printed circuit board (PCB), following the schematic diagram meticulously. Test the inverter for functionality, voltage regulation, waveform quality, and overload protection. Integrate safety features like short-circuit protection and overvoltage protection to safeguard both the inverter and connected devices. Finally, connect the 12V/100Ah battery to the inverter, ensuring secure and proper wiring for reliable power supply during operation. Regular maintenance and periodic inspections are essential to prolong the lifespan and efficiency of the power inverter system, ensuring uninterrupted power supply for various applications.

ABSTRACT

This project is titled the design and construction of a DC to AC inverter system. It is designed to meet up with the power demand in the offices and in homes in the absence of power supply from the national grid. In order words the device / item serves as a substitute for national grid which almost monopolises the power supply to people.

It is designed in such a way that it will take up 12v DC from battery (12V/100AH) and inverts it to an output of 230v, 50Hz AC. It makes no noise during operation and no hazardous carbon monoxide is generated in the surrounding.

This is a feature that makes it safe to use any where when compared to generator. Also, the circuit is capable of charging the battery (i.e 12v source) when the power from the supply authority is on. This greatly reduces the cost of operation of the system.

This work is aimed at designing a 1kva modified sine wave inverter with battery that can be used to power appliances both in homes and industries.

TABLE OF CONTENT

TITLE PAGE
APPROVAL PAGE
DEDICATION
ACKNOWLEDGEMENT
ABSTRACT
TABLE OF CONTENT

CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF THE PROJECT
1.2 PROBLEM STATEMENT
1.3 OBJECTIVE OF THE PROJECT
1.4 SIGNIFICANCE OF THE PROJECT
1.5 SCOPE OF THE PROJECT
1.6 ADVANTAGES OF THE PROJECT
1.7 LIMITATION OF THE PROJECT
1.8 PURPOSE OF THE PROJECT
1.9 METHODOLOGY
1.10 PROJECT ORGANIZATION

CHAPTER TWO
2.0 LITERATURE REVIEW
2.1 REVIEW OF THE STUDY
2.2 REVIEW OF THE RELATED STUDIES
2.3 HISTORICAL BACKGROUND OF AN INVERTER
2.4 HOW TO CHOOSING THE RIGHT INVERTER
2.5 REVIEW OF THE DIFFERENCE BETWEEN SINE WAVE AND MODIFIED SINE WAVE INVERTER.
2.6 REVIEW OF INVERTER CAPACITY
2.7 SAFETY OF INVERTER
2.8 INVERTER RATING
2.9 WHY CHOOSE A MODIFIED SINE WAVE INVERTER?

CHAPTER THREE
3.0 METHODOLOGY
3.1 BASIC DESIGNS OF AN INVERTER
3.2 BLOCK DIAGRAM OF THE SYSTEM
3.3 SYSTEM OPERATION
3.4 CIRCUIT DIAGRAM
3.5 CIRCUIT DESCRIPTION
3.6 DESCRIPTION OF COMPONENTS USED
3.7 HOW TO CHOOSE A RIGHT INVERTER AND BATTERY
3.8 HOW TO CHOOSE THE BEST INVERTER BATTERY

CHAPTER FOUR
RESULT ANALYSIS
4.0 CONSTRUCTION PROCEDURE AND TESTING
4.1 CASING AND PACKAGING
4.2 ASSEMBLING OF SECTIONS
4.3 TESTING OF SYSTEM OPERATION
4.4 COST ANALYSIS

CHAPTER FIVE
5.0 CONCLUSION
5.1 RECOMMENDATION   

CHAPTER ONE

1.0                                        INTRODUCTION

1.1                                      BACKGROUND OF THE PROJECT

A power inverter converts DC power (also known as direct current), to standard AC power (alternating current). Inverters are used to operate electrical equipment from the power produced by a car or boat battery or renewable energy sources, like solar panels or wind turbines. DC power is what batteries store, while AC power is what most electrical appliances need to run so an inverter is necessary to convert the power into a usable form (Owen et al., 2016). For example, when a cell phone is plugged into a car cigarette lighter to recharge, it supplies DC power; this must be converted to the required AC power by a power inverter to charge the phone.

In modified sine wave, The waveform in commercially available modified-sine-wave inverters is a square wave with a pause before the polarity transition, which only needs to cycle through a three-position switch that outputs forward, off, and reverse output at the pre-determined frequency(Owen et al., 2016). The peak voltage to RMS voltage does not maintain the same relationship as for a sine wave. The DC bus voltage may be actively regulated or the “on” and “off” times can be modified to maintain the same RMS value output up to the DC bus voltage to compensate for DC bus voltage variation(Owen et al., 2016).

The ratio of on to off time can be adjusted to vary the RMS voltage while maintaining a constant frequency with a technique called PWM. Harmonic spectrum in the output depends on the width of the pulses and the modulation frequency. When operating induction motors, voltage harmonics is not of great concern, however harmonic distortion in the current waveform introduces additional heating, and can produce pulsating torques (Grafham et al., 2012).

1.2                                               PROBLEM STATEMENT

If there is one factor that has perpetually maintained the status of Nigeria as a less developed country, it is its electricity sector. Till date, many households and industrial businesses cannot be guaranteed of 24 hours supply of electricity from the National grid. At this stage of Nigeria’s social and economic development, the country cannot deliver sufficient energy to the citizens despite huge financial resources that have been expended in the sector.

Rather, Nigerians have continued to rely on electricity generators for their power supply, fuel marketers are taking significant portion of households’ institutions of learning and businesses’ incomes to supply power, noise pollution from regular humming generators have become integral part of living for many Nigerians with imaginable consequences on their health. Because of these problems, there is a need to design and construct an inverter to complement or augment the electricity supply from the National grid, reduce cost of energy consumed and eliminate noise/environmental pollution that is associated with running of generator.

1.3                          OBJECTIVE OF THE PROJECT

The main aim of this project is to build a power inverter which can be powered from the source of 12V/100Ah battery to produce an output of 230vac. The objectives of the work are:

  1. To build system prototype

iii.           To back-up the erratic power supply by PHCN.

  1. To ensure the protection of the back-up source consumer equipment and supply.
  2. To be able to connect 12v/100Ah battery to the inverter.

1.4                                           PURPOSE OF THE PROJECT

The purpose of this work is to build an electronic power generating device that is independent on the mains supply that changes direct current (DC) to alternating current (AC) which can go a long way ensuring uninterruptible power supply.

1.5                                       SIGNIFICANCE OF THE PROJECT

The inverter battery is the second most significant (and second most expensive) component of a system. It’s important because it converts the raw Direct Current (DC) power that is produced by battery into Alternating Current (AC) power that comes out of the wall sockets outlet. Inverters also have technology that maximizes the power output of that DC energy.

Secondly, the whole energy conversion process is environmentally friendly. It produces no noise, harmful emissions or polluting gases. The burning of natural resources for energy can create smoke, cause acid rain and pollute water and air. Carbon dioxide, CO2, a leading greenhouse gas, is also produced in the case of burning fuels. inverter uses only the power of the battery as its fuel. It creates no harmful by-product and contributes actively to the reduction of global warming.

1.6                                              SCOPE OF THE PROJECT

The scope of this work covers building a power conversion device. It converts fixed direct current (DC) voltage to frequency sinusoidal alternating current (AC) voltage output.  The input voltage (12vdc), output voltage (230vac) and frequency (50hz), and overall power handling depend on the design of the specific device or circuitry. The inverter does not produce any power; the power is provided by the DC source.

A typical power inverter device or circuit requires a relatively stable DC power source capable of supplying enough current for the intended power demands of the system. The input voltage depends on the design and purpose of the inverter.

The waveform of this work is modified sine wave. The modified sine wave output of such an inverter is the sum of two square waves one of which is phase shifted 90 degrees relative to the other. The result is three level waveform with equal intervals of zero volts; peak positive volts; zero volts; peak negative volts and then zero volts(Grafham et al., 2012). This sequence is repeated. The resultant wave very roughly resembles the shape of a sine wave.

1.7                                       ADVANTAGES OF THE PROJECT

Power inverters are used to power and control the speed, torque, acceleration, deceleration, and direction of the motor. The use of inverter has become prevalent in wide range of industrial applications; from motion control applications to ventilation systems, waste water processing facilities to machining areas, and many others. Though power inverters offer lower operating costs and higher efficiency, they are not without their problems.

1.8                                         LIMITATION OF THE PROJECT

  • Expensive when compared to traditional generators
  • There are no large capacity inverter in the markets
  • The inverter can power a few appliances for a short period
  • The input is limited to 12VDC, output to 230VAC, the frequency to 50Hz and the battery current per hour to 100Ah
  • The power rating of the work is 1.5kva

1.9 METHODOLOGY

To achieve the aim and objectives of this work, the following are the steps involved:

  1. Study of the previous work on the project so as to improve it efficiency.
  2. Draw a block diagram.
  • Test for continuity of components and devices,
  1. Design and calculation for the device was carried out.
  2. Studying of various component used in circuit.
  3. Construction of the circuit was carried out.
  • Finally, the whole device was cased and final test was carried out.

1.10 PROJECT ORGANIZATION

The work is organized as follows: chapter one discuses the introductory part of the work,   chapter two presents the literature review of the study,  chapter three describes the methods applied, chapter four discusses the results of the work, chapter five summarizes the research outcomes and the recommendations.

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MORE DESCRIPTION:

Constructing a 1.5kVA power inverter with a 12V/100Ah battery involves creating a system that can convert the DC (direct current) voltage from the battery into AC (alternating current) voltage, which can be used to power various devices. A 1.5kVA inverter can handle up to 1500 VA (volt-amperes) of power output.

Here’s a general overview of the steps and components required to build such an inverter system:

Components Needed:

  1. 12V/100Ah Battery: This is your power source. It provides the DC voltage needed to operate the inverter.
  2. DC to AC Inverter Circuit: This is the heart of your system. It converts the DC voltage from the battery into AC voltage. You can purchase a pre-made inverter module or build a circuit from scratch using power electronics components.
  3. Control Circuitry: This circuitry includes control boards, microcontrollers, or ICs that help manage the inverter’s operation, including voltage regulation, overload protection, and possibly even features like automatic shutdown during low battery conditions.
  4. Heat Sink and Cooling System: Inverters can generate a significant amount of heat. Adequate heat sinks and a cooling system (like fans) are necessary to prevent overheating.
  5. Output Sockets: These are the outlets where you can plug in your devices to receive AC power.
  6. Enclosure: An enclosure is essential to house all the components, providing safety and protection from external elements.

Steps to Construct:

  1. Design the Circuit: Whether you’re using a pre-made module or designing the circuit from scratch, you’ll need to determine the specifications of the components, including the switching components (like MOSFETs), transformers (if needed), and control circuitry.
  2. Assemble the Circuit: If you’re building from scratch, assemble the components on a printed circuit board (PCB) according to your circuit design. Make sure to follow best practices for power electronics to ensure efficiency and safety.
  3. Connect the Battery: Connect the positive and negative terminals of the 12V/100Ah battery to the input terminals of the inverter circuit.
  4. Mount the Heat Sink: Attach the heat sink to the power components that tend to generate the most heat. This will help dissipate heat and keep the inverter from overheating.
  5. Install Cooling System: If your inverter is expected to handle higher loads, consider installing fans or another cooling system to maintain safe operating temperatures.
  6. Connect Output Sockets: Connect the output terminals of the inverter circuit to the output sockets where you’ll plug in your devices.
  7. Test and Troubleshoot: Power on the inverter and test its functionality. Make sure the output voltage is within acceptable limits and that the inverter can handle the load you intend to connect.
  8. Enclose the System: Place all the components inside a suitable enclosure to protect them from dust, moisture, and physical damage.
  9. Safety Precautions: Ensure the inverter has appropriate safety features like overload protection, short circuit protection, and low battery shutdown to prevent damage to the components and ensure user safety.
  10. Regular Maintenance: Check the system periodically for any signs of wear, and perform maintenance on the cooling system if needed. Also, monitor the battery’s charge status to prevent deep discharge.

Building an inverter system involves a good understanding of electronics, power circuits, and safety practices. If you’re not experienced in this area, it might be a good idea to consult with an expert or use pre-made inverter solutions. Also, remember that working with electrical components can be dangerous, so always prioritize safety.