Design And Fabrication Of A Mobile Refrigerator

(A Case Study Of National Population Commission)

5 Chapters
|
57 Pages
|
6,711 Words
|

The fabrication of a mobile refrigerator involves the design, construction, and assembly of a compact and portable cooling unit suitable for various applications, such as camping, outdoor events, or transportation of temperature-sensitive goods. This innovative device integrates advanced thermoelectric cooling technology with efficient insulation materials to ensure reliable performance while minimizing energy consumption. Key components include a durable outer casing, insulation layers to maintain internal temperature stability, a thermoelectric cooling module powered by a rechargeable battery or alternative power source, and a user-friendly control interface for temperature regulation. By addressing the growing demand for portable refrigeration solutions, this project aims to enhance convenience and sustainability in diverse settings, offering an eco-friendly alternative to traditional refrigeration systems.

ABSTRACT

To contribute to the development of Engineering and Technology innovations. The research work carried out in this project will help greatly in that direction. We exphasised mainly on modern methods by which a refrigerator can be operated and maintained we also included the method used in design and fabrication, assembly and arriving at knowing the safety requirement.
During the process of production of this refrigerator, cost estimate is taken into consideration with durability of materials, portability of the product was also considered.
NOMENCLATURE
M = Mass
A = Area
S = Entropy
V = Volume
M = Mass Flow Rate
D = Diameter
G = Gravity
 = Density
T = Temperature
H = Enthalpy Difference
Q = Heat Quantity
M = Latent Heat of Fusion
gr = Equivalent Load
L = Length
P = Pressure
U = Internal Energy
R = Thermal Conductivity
X = Thickness of Material
COP = Co-efficient of Performance
Q = Heat Transfer Per Area
HP = Horse Power
Vs = Swept Volume
AC = Alternative Current
C = Specific Heat
O = Gauge

TABLE OF CONTENT

Title Page
Letter of Transmittal
Release Page
Signature Page
Dedication
Acknowledgment
Abstract
Table of Contents

Chapter ONE
1.0 Introduction

Chapter TWO
2.0 literature review
2.1 The Reverse Carnot Cycle
2.2 Modification of the Ideal Cycle Vapour Compression Cycle
2.3 Condition of Refrigerants in Compressive Inlet
2.4 Definitions of Terms

Chapter THREE
3.0 Detailed Information Needed for the Construction/Consideration of the Principle
3.1 Safety Consideration
3.2 Unit Description
3.3 Methods of Construction and Procedures
3.4 Fitting of the Evaporator
3.5 Other Assembly

Chapter FOUR
4.0 Mobile Calculation and Analysis
4.1 Heat Leakage Through and Boundary
4.2 The Product Load
4.3 Co-efficient of Performance

Chapter FIVE
5.0 Defrosting
5.1 Analysis and Material Cost Value
5.2 Labour Cost
5.3 Recommendation
5.4 Complaints, Causes and Remedy
References

CHAPTER ONE

1.0 INTRODUCTION
It was noticed that people living in the regions close to ice line, that the flesh of animals, or fish caught during the winter kept well, while those caught during the summer decayed as the snow melts.
The value of ice as a preservative was known and put into use some thousands of years ago. In winter it was cut, and moved into ice house which was built into the ground to make use of the insulating properties of tyer soil; such structures was described as shin chiny by Chinese poet.
Also, in the Middle East, and India, water was chilled by evaporating it through porous clay ports, which were buried overnight in favourable conditions, it could be made cooled enough to form ice.
About 1748, William Cullen made the first move toward the use of a modern system by investigating the effect of evaporating ethyl either into a partial vacuum. Not until 1834 that Jacob Perkins patented a closed – cycle refrigeration system using a compressor. It also patented a high pressure hot water heating circuit the same year.
An air – cycle plant for making ice and to cool air for circulating was developed by John Girrie ten years later, through his hospital in flourish. This was the beginning of the race with new beginning of new Engineering innovations following quickly after new scientific theories. Much development work was found on vapour compression system in 1850’s
James Harrison units for meat freezing and brewery applications in Australia while twinning ice – making equipments earned round in USA.
The introduction of ammonia as a refrigerant enabled efficiency and reliability to be improved in later years. This new founding inspired new generation of reciprocation compressors which was used by Ferdinand Carrie in the first viable absorption refrigeration system.
In the 19th century, refrigeration cam of age due to some work by William Thompson who later became Lord Kelvin. The products of his Long Life (1832 – 1907), reflect many interests ranging from refrigeration’s to telegraphy. In retrospect, refrigerating or refrigerants did more that anything to hold up the development of refrigeration. Many of those refrigerants were poisonous or explosive or both, while others functions only at pressure so high as to require compressors and system components to be constructed like battleships, with prime movers to match it.
In 1928, the vice president of united state of America became convinced that refrigeration could get nowhere unless a new refrigerant could be found to substitute the poisonous ammonia.
This problem was passed to research chemist Thomas Midgely; Midgley and his associales Hennece and Mc Nary had an idea of using a compound containing fluorine to solve the problem. It took them only two days to find it. This was done by removing two atoms of chlorine from tetrachlornmethan (carbon tetrachloride) molecules and replacing them with two atoms of fluorine to make the compound dichlorodifluro methan CC12F2.
Tests confirmed this compound to be suitable, non – flammable and usually low level toxic. This new refrigerant was name from 12 (R12) by the sole administrator of the company. It enables equipment manufactures to think in terms of smaller and highly built compressors and system components than the previous ones. Some of the properties of R12 that made it more acceptable are:-
1. It does not attack coppers
2. it is not toxic
3. it is not explosive
can be used for both air – conditioning as well as refrigeration. This development was restricted by the 2nd world war.
The end of the war made manufacturing facilities available and there was a boom in refrigeration and air – conditioning which has continued up to this day. The boom up to the domestic appliances revolutionized the refrigeration industry and its commercial outlets. Bigg4er and better cold stores were needed at the deck certainly, but new cold stores were demanded by complete distribution, chains refrigeration was not for imported foods alone. Demand came all sides plant to freeze vegetables close to the fields.
These were other areas for expansion apart from food, to answer medical needs for blood banks, for antibiotic, for making ice for compresses and low temperature surgery and for preserving certain tissues that pathologists worked on.

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Design And Fabrication Of A Mobile Refrigerator:

Designing and fabricating a mobile refrigerator is a complex engineering project that requires a multidisciplinary approach. In this response, I will provide a high-level overview of the key components and steps involved in such a project. Keep in mind that specific details, materials, and processes may vary depending on the scale and intended use of the mobile refrigerator.

1. Define Requirements and Objectives:

  • Determine the purpose of the mobile refrigerator (e.g., camping, medical use, transportation).
  • Define the size, capacity, and cooling performance required.
  • Identify any specific features or constraints, such as power source options (e.g., battery, solar), mobility requirements, and environmental conditions it will operate in.

2. Conceptual Design:

  • Create a conceptual design that outlines the overall structure, layout, and key components of the mobile refrigerator.
  • Decide on the type of cooling system (compressor-based, thermoelectric, absorption, etc.) that suits your requirements.

3. Component Selection:

  • Choose appropriate materials for the cabinet, insulation, and cooling system.
  • Select the necessary electronic components, sensors, and control systems.

4. Mechanical Design:

  • Design the internal and external structure of the refrigerator, including shelves, drawers, and doors.
  • Ensure proper insulation to minimize heat transfer.
  • Account for mobility features, such as wheels, handles, and securing mechanisms.

5. Cooling System:

  • If using a compressor-based system, select a suitable compressor and condenser.
  • For thermoelectric or absorption systems, choose the appropriate components.
  • Design the refrigeration loop, including evaporator coils and expansion valves.

6. Electrical System:

  • Design the electrical system for power supply and control.
  • Integrate temperature sensors, thermostats, and user interface (e.g., digital display, buttons).
  • If using a battery, select a reliable and efficient power source. Consider solar panels for extended off-grid use.

7. Control and Automation:

  • Develop a control system to maintain the desired temperature range and energy efficiency.
  • Implement safety features such as over-temperature protection and low-battery shutdown.

8. Prototyping and Testing:

  • Build a prototype of the mobile refrigerator to test the design and functionality.
  • Perform tests under different conditions to ensure it meets performance requirements.

9. Manufacturing and Assembly:

  • Fabricate the final components using appropriate manufacturing processes (e.g., welding, machining, injection molding).
  • Assemble all the components into the mobile refrigerator.

10. Quality Control:

  • Conduct quality checks to ensure that the finished product meets design specifications and safety standards.

11. User Interface and Packaging:

  • Design a user-friendly interface for temperature control and monitoring.
  • Consider the packaging and branding of the mobile refrigerator for market appeal.

12. Deployment and Maintenance:

  • If necessary, provide user manuals and instructions for maintenance and troubleshooting.
  • Develop a maintenance plan for periodic servicing and repairs.

13. Compliance and Certification:

  • Ensure that the mobile refrigerator complies with relevant safety and environmental standards and obtain necessary certifications.

14. Marketing and Distribution:

  • If you intend to commercialize the product, plan your marketing and distribution strategy.

Remember that this is a simplified overview, and the actual design and fabrication process will involve detailed engineering calculations, materials selection, and rigorous testing to ensure the mobile refrigerator functions reliably and efficiently. Additionally, consider seeking input from experts in refrigeration, electrical engineering, and product design to ensure a successful project.