Design And Implementation Of A Computer Based Quality Assurance Monitoring System

(A Case Study Of Anammco Nig Ltd Emene Enugu)

7 Chapters
|
46 Pages
|
4,429 Words
|

A Computer-Based Quality Assurance Monitoring System (CBQAMS) is a comprehensive software solution designed to systematically assess and enhance the quality of processes, products, or services within an organization. This sophisticated system employs advanced algorithms and data analytics to scrutinize various facets of operations, ensuring compliance with established standards and guidelines. Computer-Based Quality Assurance Monitoring System plays a crucial role in identifying potential deviations and discrepancies, offering real-time insights into performance metrics. Through the integration of key quality assurance keywords such as compliance, standards, and performance metrics, the system empowers organizations to proactively address issues, streamline processes, and uphold a consistent level of quality. By leveraging cutting-edge technology, Computer-Based Quality Assurance Monitoring System not only detects anomalies but also facilitates continuous improvement, making it an indispensable tool for organizations committed to maintaining high-quality standards across their operations.

ABSTRACT

This study is based on the computerization of a quality assurance monitoring system of a manufacturing industry.
It entails sourcing from all parts of the company on how they operate especially in the quality assurance department.

This project is narrowed to the expected module. It is not the intention here to treat each module separately, hence the entire project is menu driven to cover some of the facilities present.
Finally, at the end of this work, we would have been able to get a computer-based system that assures quality of a product(s) of a manufacturing industry.

 

 

 

TABLE OF CONTENT

Cover page
Title page
Certification
Dedication
Acknowledgement
Abstract
Table of contents

CHAPTER ONE
1.0 Introduction
1.1 Background information on ANAMMCO
1.2 Justification of the project
1.3 Purpose of the study
1.4 Scope of study
1.5 Aims and objectives

CHAPTER TWO
2.1 Literature review

CHAPTER THREE
3.1 Description and analysis of the existing system
3.2 Fact finding methods
3.3 Organisation structure
3.4 Objectives of the existing system
3.5 Justification for the new system

CHAPTER FOUR
4.1 Design of the new system
4.2 Output specification and design
4.3 Input specification and design
4.4 File design
4.5 Procedure chart
4.6 System flowchart
4.7 System requirement

CHAPTER FIVE
5.1 Implementation
5.2 Program design
5.3 Program flowchart
5.4 Pesudocodes
5.5 Test run

CHAPTER SIX
6.1 Documentation

CHAPTER SEVEN
7.1 Recommendation
References

 

CHAPTER ONE

INTRODUCTION
1.1 BACKGROUND INFORMATION ON ANAMMCO
The Anambra Motor Manufacturing Company (ANAMMCO) is a joint venture between the federal government of Nigeria and Daimler Benz AG/ Mercedes Ag of Germany.
Mercedes Benz (MB) Anammco Limited was incorporated on 17th January 1977, and the new plant was commissioned on July 8th, 1980 by the First executive president of Nigeria, Alhaji Sheu Shagari. It started official production in 1981, and has to date made an enviable mark on the nation’s industrial growth, adding over 20,000 vehicles to the nations transport sector, backed up effectively with a network of over 36 after-sales service points and spare parts supply depots.
MB-ANAMMCO manufactures commercial vehicles and leads in the production of both private and commercial vehicles in Nigeria. This plant which occupies a sprawling 300,000 square meters site at Emene, near Enugu is virtually a shining example of a profitable and viable economic and technological co-operation between the government and people of Nigeria and Germany.
The multi-million-naira plant was initially planned to produce trucks for the Nigerian market. But today, the plant has diversified its production range to include the full range of commercial and private vehicles for the rapid industrialization of the country. It not only produces trucks as originally planned but has gone a step further in fabrication, manufacturing, and production of buses and other utility vehicles. Part of its product range today include; MB 0131, L 608 D, MB 1520, MB 230, MB 500 SEL, MB 1414, MB 911, MB 809, fire fighting vehicles, ambulances, mobile clinic collector and other various specialized types of vehicles. The company has expanded its bus programme to start producing a new intercity bus (MB 1635). It should also be noted that the MB-ANAMMCO has achieved over 657 local consent in some of these vehicles, especially in buses.

As a formidable representative of MB-A in Nigeria, MB-ANAMMCO brings mecedes-benz technology and know-how to Nigerians while at the same time create over 800 employment opportunity for Nigerians. Indeed, the establishment of MB-ANNAMMCO marked the realization of a great dream of developing the country technologically and industrially.

MB-ANNAMMCO has actively participated in the federal government assisted mass transit programme. It has supplied over 800 units of different bus models to the federal urban mass transit agency and state and local government mass transit programme. These buses are still strong and very capable as they are supported by the unbeatable after sale s services of the company and their renowned distributors and dealers. Only recently, the company was invited to produce 700 additional mass transit vehicles for the country to oushion the effect of the increase in the price of petroleum products.

Training facilities/opportunities centre were commissioned in April 26, 1982, sales, services and spare parts training for their staff and staff of their distributors, dealers and fliet owners.

MB-ANNAMMCO continues to live up to its social responsibilities in all ramifications. It takes care of its 800 employees by offering them medical services, recreational facilities, etc. In addition, it occasionally donates to charity organisations and identifies with the government in its socio-cultural endeavours and community development projects.

1.2 JUSTIFICATION OF THE PROJECT
Computerization or computer-based in this concept means the introduction of the computer to the different aspects and levels of the company. Rather than looking forward to handling information from, messenger – supervisor – maintenance- engineer- manager- expatiate manager –General manager – Board of Directors, this approach is necessary because computer is nearest to information systems. Not only that, it yields better results because a better information system normally improves organizational result.

So system must change. The purpose of this new trend is to outline orderly methods of design and effect the changes which is systematic in changing system. The system of modifying and reviewing them is called the system development cycle.

1.3 PURPOSE OF THE STUDY
The project accept different sources of spare parts, different models of vehicle and keeps track of them in files and can act any given time when needed by anybody generate the organisations report.

1.4 SCOPE OF STUDY
The scope of this study is mainly for the Anambra Motor Manufacturing Company (ANAMMCO) Nig. Ltd, Emene, Enugu state.

1.5 AIMS AND OBJECTIVES
The aims and objectives of this work is that when the system becomes operational, it will,
1. Permit on-line-time data storage and information retrieval.
2. Save the production time per section and as such ensure customer satisfaction.
3. Increase the operational efficiency and accuracy

1.6 LIMITATIONS
Various factors hindered the realization of the objectives of this work. Among these are:
1. Obtaining necessary information and approval from the production manager of the central spare parts department was not easy as most of his information required were regarded as company secrets.
2. This work is financially oriented as I am often forced to go to the private computer firms to run my programs because of the competition in the computer centre.

1.7 ASSUMPTIONS
It is assumed that after this work has been made, product(s) from the manufacturing company (ANNAMMCO) must have been assured to give customers the various information they need about any particular product(s).

1.8 DEFINITION OF TERMS
1. LEAD OR PROCUREMENT TIME: This is the period of time expressed in days, weeks, months etc between ordering and replenishment, he when goods are available for use.
2. Demand – This is the amount or quantity required by sales, production etc. per week, month or year etc.
3. Computerization: The introduction or the use of computer in a given work or study so as to enhance production.
4. Assurance: This is to express the certainty of range of product or products.
5. Economic ordering quantity (EOQ): This is the calculated ordering quantity which minimizes the balance of cost between inventory holding costs and reorder costs.
6. Reorder Quantity: This is the quantity of the replenishment order.

 

 

 

 

Save/Share This On Social Media:
MORE DESCRIPTION:

Computer Based Quality Assurance Monitoring System:

A Computer-Based Quality Assurance Monitoring System (CQAMS) is a software-driven approach used by organizations to monitor and improve the quality of their products or services. It leverages technology to automate, streamline, and enhance the quality assurance process. Here are the key components and benefits of a CQAMS:

Key Components:

Data Collection: Computer Based Quality Assurance Monitoring System gathers data from various sources, including sensors, databases, and manual inputs. This data can be related to manufacturing processes, service delivery, customer feedback, or any other relevant quality indicators.

Data Analysis: The system uses algorithms and statistical methods to analyze the collected data. It can identify trends, patterns, anomalies, and deviations from established quality standards or benchmarks.

Real-time Monitoring: Computer Based Quality Assurance Monitoring System provides real-time monitoring capabilities, allowing organizations to react promptly to quality issues as they arise. This can prevent defects or service failures from reaching customers.

Alerts and Notifications: When the system detects deviations from quality standards, it can trigger alerts and notifications to relevant stakeholders. This ensures that responsible individuals or teams are informed and can take corrective actions.

Reporting and Dashboards: Computer Based Quality Assurance Monitoring System generates reports and visual dashboards that offer insights into quality performance. These reports can help management make informed decisions about process improvements and resource allocation.

Historical Data Storage: The system stores historical quality data, enabling organizations to track performance over time. This data is valuable for identifying long-term trends and assessing the effectiveness of quality improvement initiatives.

Integration: Computer Based Quality Assurance Monitoring System often integrates with other software systems, such as Enterprise Resource Planning (ERP) systems, Customer Relationship Management (CRM) software, and Manufacturing Execution Systems (MES), to access relevant data and enhance the overall quality management process.

Benefits of a Computer-Based Quality Assurance Monitoring System:

Improved Product/Service Quality: By continuously monitoring and analyzing data, Computer Based Quality Assurance Monitoring System helps organizations identify and address quality issues early, leading to better products or services.

Cost Reduction: Early detection and prevention of defects can significantly reduce the costs associated with rework, scrap, and warranty claims.

Enhanced Customer Satisfaction: Higher quality products and services lead to increased customer satisfaction and loyalty, which can result in repeat business and positive word-of-mouth.

Compliance and Standards Adherence: Computer Based Quality Assurance Monitoring System can ensure that organizations meet industry-specific quality standards and regulatory requirements, reducing the risk of non-compliance penalties.

Data-Driven Decision-Making: The system provides data-driven insights that enable informed decision-making at all levels of the organization.

Efficiency and Productivity: Automation of quality monitoring processes can improve efficiency, allowing employees to focus on other value-added tasks.

Competitive Advantage: Organizations with robust quality assurance systems can gain a competitive edge by consistently delivering high-quality products or services.

Continuous Improvement: Computer Based Quality Assurance Monitoring System supports a culture of continuous improvement by providing the necessary data to identify areas for enhancement and measure the impact of improvement initiatives.

Implementing a Computer-Based Quality Assurance Monitoring System requires careful planning, investment in software and hardware infrastructure, and the commitment of resources and personnel. However, the long-term benefits in terms of improved quality, cost savings, and customer satisfaction often outweigh the initial investment.